MPS Biscuit Auto-feeding line with Auto loader, Automatic Stacker and Wrapping machines (primary and Secondary)
Schematic Drawing - Dry Biscuits line:
Stacker with Auto lane alignment system - Single & Split type options with quick changeover facility for multiple product handling.
Auto loader - Single & split type optionsSingle or Fixed type Autoloader designed with Fixed Pitch type to handle a single Product variety.
Split or Adjustable type Autoloaderto handle multiple pre-defined Product varieties with minimum change parts and adjustments at minimum change over times.
Lane diverter, Metering & Spacer Conveyor system
HFW machine with Multilane Autofeeder - HFW machines as per pack style requirement (Pile pack / Slug pack / Jumbo pack). Combo machines for Pillow pack / Jumbo pack selection to meet varying demand at very minimum investment
Secondary Wrapping Solutions - Both automatic & semi automatic options for over wrapping, bagging, etc.
- Secondary wrapping solutions
- Integrated buffer systems to address minor m/c. stoppages (Optional)
- And more.... (as per customer's need)
Multipack offers highly reliable & flexible system to gently auto load biscuits coming from the Oven to flow wrappers.
- Efficient systems with latest technology & optimized operational cost at very reasonable investment
- High flexibility for up-gradation/expansion to meet future demand
- Option of standard & economical system construction
- Dedicated (Fixed) / flexible systems as per customer need
- High flexibility to run wide variety of Products in flexible systems in terms of the following:
- Different biscuit shapes (i.e., round, rectangle & square)
- Different stack lengths ranging from 60 mm to 240 mm
- Star wheel stacker eliminates the problem of flat biscuits even when 2 or 3 biscuits are missing in the lanes.
- Flexibility to change the number of lanes delivering biscuits to various auto feeders.
- Lane bypassing facility
- Bypass facility for continuity of production even if one packaging machine is down for short time.
- Flexible packing machine with on the fly line changeover to address if any upstream online machine is down
- Easy adaptability to any flow wrap machines
- Tailor made designs to match with layout flexibility
- Self adjustment of deposition cycle with respect to machine speed and active arrival lanes i.e., any lane can be bypassed or stopped for required time.
- Facility to feed recycled biscuits retrieved from defective packs, even when the machine is running in completely automatic mode
- Completely servo-driven
- Powerful touch screen HMI
- Easy parameters setting and trouble shooting
- On the fly adjustment of Stack lengths
- Possibility to transfer data on Ethernet
- Improves hygiene in the plant
- Reduces wastage's and improves Production
- Product handling with better hygiene than conventional method
- Ensures more up-time of the machines and systems as a result of scientific, systematic & data based approach
- The line efficiency will be increased by 10 to 15% when compared with a line with all manual machines
- Less dependency on semi skilled manning leading to less troubles
- More than 50 to 70% saving in man power: Investment pay back in less than 3 years
- Benefits in usage of less number of machines (from 30 to 50%) compared to manual handled m/cs since high speed machines of higher end are used
- Auto feeding system filters the whole process of biscuit production by eliminating wrong practices & short cuts.
- Comfort of the support of a capable ally in service, spares & support, upgrading / expanding the system, etc.
MPS has supplied more than 150 Customized Multilane Auto feeders for on-line feeding.
- Also supplied first integrated Auto Feeding system in 2004.
- Till date, 45 Auto Feeding Systems are supplied & installed.
- A record of 14 successful installations in a period of 18 months during 2009-2010.
- Experience in undertaking Projects of on-site expansion, up-gradation & reconstruction of the supplied systems.